BRAKE PRO, LTD. TECH BULLETIN
For your information
THE COMPLETE BRAKE JOB
When doing a complete brake job it is
important to develop certain guidelines that you insure are done each
and every time. The list that we have produced in this bulletin is a recommended
practice for insuring that brakes function properly. Always remember that
most problems can be diagnosed by a close inspection of the old parts.
ON DISASSEMBLY OF BRAKE SYSTEM COMPONENTS
1. Before pulling the wheels, check each for
endplay. This step will indicate to you any problems with seals
and bearing cup wear problems.
2. Inspect all shoes for even wear. If all
shoes are not worn evenly, there will be failed or misadjusted components
that will need to be corrected before replacing the brake shoes.
3. Inspect lining surface for heat checking.
If heat checking is present, this will be an indication of excessive heat.
It can indicate that one wheel is doing more work than it is designed
to do. It can also identify when the improper friction material is used
in the lining effort. This can also indicate overloading, excessive heat
or improper friction selection. All of these items should be checked.
4. Check the wear across each shoe. An uneven
pattern or excessive grooves can indicate the drums need replacing. An
uneven pattern can also indicate a bent spider or Bellmouthed drum.
5. Inspect lining surface for oil or grease. NEVER
reuse a grease- or oil-soaked brake lining or shoe. Grease and oil on
the friction material will cause the lining to glaze and not do its share
of the braking. Only do a one-wheel brake job if the lining is less than
10% worn.
6. Inspect drum surface for even wear. Heat
checks, cracks and blue spots are indications of excessive heat. NEVER
reuse a drum if diameter wear is over .080 or if heat checks are aligned
across the braking surface or if hard spots exist.
7. Check S-cam for wear at the bushings, head and
spline areas. The wheel with a worn S-cam or worn S-cam bushings
is more than likely not doing its share of the braking.
8. Check slack adjusters for proper settings and
operation. Check clevis pins and slack bushings for wear. If wear
is over .030, replace both. Never mix manual and automatic slack adjusters.
Never use different manufacturers slack adjusters on the same axle.
9. Check wear difference between the front and rear
axle shoes. If the wear is not equal, this can indicate an air-timing
imbalance or different rated friction materials. Check for inconsistent
use of elbows in airlines. One 90-degree elbow is equal to 7" of extra
hose.
10. Inspect brake spiders. Pay special attention
to the anchor pinhole area and for squareness.
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